Efeito da adição de resíduos de caulim e quartzito em massas cerâmicas para revestimento

The raw materials used in the production of ceramic materials are limited and in many cases non-reusable natural resources such as quartz, clays, feldspars, phyllites and kaolin. However, given the world demand for ceramic materials and, on the other hand, the concern with the impact caused by th...

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Autor principal: Monteiro, Flanelson Maciel
Outros Autores: Costa, Francine Alves da
Formato: doctoralThesis
Idioma:pt_BR
Publicado em: Brasil
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Endereço do item:https://repositorio.ufrn.br/jspui/handle/123456789/27741
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Resumo:The raw materials used in the production of ceramic materials are limited and in many cases non-reusable natural resources such as quartz, clays, feldspars, phyllites and kaolin. However, given the world demand for ceramic materials and, on the other hand, the concern with the impact caused by the mineral exploration and the scarcity of raw material; the use of mineral waste for the production of coatings as a substitute for conventional raw materials is an option that has been studied and in some cases considered viable. In this work, the effect of the addition of kaolin and pink quartzite residues, which come from the microregions of Seridó Potiguar and Borborema Paraibana, in the ceramic materials for coating production, are investigated. For this, eight ceramic masses with 10, 17, 20, 27, 30, 37, 40 and 47% of kaolin residue and 6% of pink quartzite residue and 37% of clay were prepared. Such residues were used in substitution of quartz and kaolin commonly used in ceramics for coating. The raw materials used were characterized as chemical composition, through XRD and FRX; and thermal behavior (TG, DTG, dilatometry); besides particle size analysis. In the case of clay, its plasticity index (PI) was analyzed. The specimens were compacted at a uniaxial pressure of 21 MPa in a steel matrix with dimensions of 60 x 20 x 2 mm. Then they were oven dried at 100°C for 24h and sintered at 1200°C, 1250°C and 1300°C under atmospheric air, with a heating rate of 10°C / min and a 60 minute isotherm. The characterization of the test specimens was carried out through the technological tests of water absorption (AA%), linear retraction (RL%), apparent porosity (PA%), fire loss (PF%), apparent specific mass (MEA) modulus of flexural strength (MRF), optical microscopy (MO) and scanning electron (SEM). According to the standards NBR 13818 and 13817, the results of water absorption (AA%) and flexural strength (MRF) tests showed that the ceramic masses produced with the addition of mineral residues can be used in wide applications. In relation to the water absorption (AA%), at the temperature of 1200°C, the specimens produced have characteristics similar to semiporous, semi-precious and stoneware type coatings. At the temperature of 1250°C, the samples presented technological properties similar to the semigrés, stoneware and porcelain tiles; while at 1300°C porcelain and stoneware. The values of the flexural strength test (MRF), on the other hand, showed that the specimens produced with the ceramic masses are similar to the semigrass, semiporous and porous type.