TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS

This work presents TPM (Total Productive Maintenance), as a tool to enhance the use of the largest aluminum extrusion press in Latin America, at Alcoa in Utinga in the great ABC / SP. Through a descriptive / exploratory research, a participatory and applied research was started with the team that de...

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Principais autores: Santos, Jadir P. Dos, Silva, Jonas José da, Chaves, Luiz Eduardo de Carvalho, Junger, Alex Paubel
Formato: Online
Idioma:por
Publicado em: Max Leandro de Araújo Brito
Endereço do item:https://periodicos.ufrn.br/casoseconsultoria/article/view/22681
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spelling oai:periodicos.ufrn.br:article-226812020-09-21T02:12:25Z TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS A TPM APLICADAS NO PROCESSO PRODUTIVO DE PERFIL DE ALUMÍNIO PARA PISO DA CARROCERIA DE CAMINHÃO E ÔNIBUS Santos, Jadir P. Dos Silva, Jonas José da Chaves, Luiz Eduardo de Carvalho Junger, Alex Paubel alumínio, produtividade, extrusão aluminum, productivity, extrusion This work presents TPM (Total Productive Maintenance), as a tool to enhance the use of the largest aluminum extrusion press in Latin America, at Alcoa in Utinga in the great ABC / SP. Through a descriptive / exploratory research, a participatory and applied research was started with the team that developed this work in the company, being supported by a bibliographical review and semi-structured interview, the following results were built: increased equipment life, reduced the number of breaks improved people's involvement (resulting in increased productivity), perception of new equipment investments, bottlenecks, visual improvement of jobs, reduction of 75% of press breaks 5500 (largest aluminum extrusion press) of Latin America), surpassing that proposed by the management that was 50%, stabilized the process and the production of truck floors (reducing their variations), and another improvement was the development of Autonomous Maintenance (MA) and Planned Maintenance (PM) . Esse trabalho apresenta a TPM (Manutenção Produtiva Total), como ferramenta para potencializar o uso da maior prensa de extrusão de alumínio da América Latina, na Alcoa em Utinga no grande ABC/SP. Através de uma pesquisa descritiva/exploratória iniciou-se uma investigação participativa e aplicada junto à equipe que desenvolveu esse trabalho na empresa, sendo apoiada por uma revisão bibliográfica e entrevista semiestruturada, construiu-se o seguintes resultados: aumentou a vida útil de equipamentos, reduziu o número de quebras, melhorou o envolvimento das pessoas (resultando em aumento de produtividade), percepção de novos investimentos em equipamentos, gargalos, melhora visual dos postos de trabalho, redução de 75% das quebras na prensa 5500 (maior prensa de extrusão de alumínio da América Latina) superando o proposto pela direção que era de 50%, estabilizou o processo e a produção de pisos de caminhões (reduzindo suas variações), e outra melhora existente foi o desenvolvimento da Manutenção Autônoma (MA) e Manutenção Planejada (MP). Max Leandro de Araújo Brito 2016-10-01 info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion application/pdf https://periodicos.ufrn.br/casoseconsultoria/article/view/22681 Revista de Casos e Consultoria; v. 7 n. 4 (2016); e741 2237-7417 por https://periodicos.ufrn.br/casoseconsultoria/article/view/22681/13238
institution Periódicos UFRN
collection Portal de Pediódicos Eletrônicos da UFRN
language por
format Online
author Santos, Jadir P. Dos
Silva, Jonas José da
Chaves, Luiz Eduardo de Carvalho
Junger, Alex Paubel
spellingShingle Santos, Jadir P. Dos
Silva, Jonas José da
Chaves, Luiz Eduardo de Carvalho
Junger, Alex Paubel
TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS
author_facet Santos, Jadir P. Dos
Silva, Jonas José da
Chaves, Luiz Eduardo de Carvalho
Junger, Alex Paubel
author_sort Santos, Jadir P. Dos
title TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS
title_short TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS
title_full TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS
title_fullStr TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS
title_full_unstemmed TPM APPLIED IN THE PRODUCTION PROCESS OF ALUMINUM PROFILE FOR TRUCK BODY FLOOR AND BUS
title_sort tpm applied in the production process of aluminum profile for truck body floor and bus
description This work presents TPM (Total Productive Maintenance), as a tool to enhance the use of the largest aluminum extrusion press in Latin America, at Alcoa in Utinga in the great ABC / SP. Through a descriptive / exploratory research, a participatory and applied research was started with the team that developed this work in the company, being supported by a bibliographical review and semi-structured interview, the following results were built: increased equipment life, reduced the number of breaks improved people's involvement (resulting in increased productivity), perception of new equipment investments, bottlenecks, visual improvement of jobs, reduction of 75% of press breaks 5500 (largest aluminum extrusion press) of Latin America), surpassing that proposed by the management that was 50%, stabilized the process and the production of truck floors (reducing their variations), and another improvement was the development of Autonomous Maintenance (MA) and Planned Maintenance (PM) .
publisher Max Leandro de Araújo Brito
publishDate 2016
url https://periodicos.ufrn.br/casoseconsultoria/article/view/22681
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